Updated: 20 august 2026

Published: 24 May 2019

Thermoplastic hoses: A robust solution for high pressure and extreme temperatures

Thermoplastic hoses are a safe and reliable choice when the demands include high pressure, extreme temperature tolerance, high abrasion resistance and low weight. At Hymatik, we supply thermoplastic hoses from Parker Hannifin – developed with a focus on safety, cleanliness and long service life in demanding environments.

What is a thermoplastic hose?

A thermoplastic hose is built up in layers of thermoplastic materials and is often fibre-reinforced. The hoses are chemically inert towards many media, do not interact with the contents and contribute to cleaner systems.

Benefits of thermoplastic hoses

  • Wide temperature tolerance: approx. -50 °C to +230 °C (depending on model)
  • High-pressure solutions: up to approx. 4000 bar (model-dependent)
  • Abrasion-resistant and resistant to UV, ozone and salt water
  • Lightweight with a compact outer diameter – ideal where space is limited
  • Improved internal cleanliness – reduces the build-up of contaminants and protects filters, valves and hydraulic components
  • Lengths up to approx. 4200 m and inner diameters right down to below 2 mm (depending on series)
  • Manufactured to Parker Hannifin's high technical standards

Where are thermoplastic hoses used?

Thermoplastic hoses are well suited to dynamic applications where rubber hoses typically wear out quickly:

  • Mobile and stationary hydraulics with repeated bending and vibration
  • Offshore and marine environments with UV/ozone/salt water
  • Industrial automation, testing and pressure testing as well as micro-hydraulics
  • Environments with aggressive chemicals, where chemical inertness is required

Tip: Many thermoplastic hoses are available as alternatives to traditional hydraulic standards. Always choose according to the specific specification and manufacturer data.

Guide: how to choose the right hose (STAMP)

  • Size: inner/outer diameter, weight and connections
  • Temperature: check the continuous and maximum operating temperature
  • Application: check the environment in the application: UV, ozone, salt water, chemicals, abrasion and impact, as well as flexibility requirements including bend radius and dynamic cycles
  • Media: choose the hose and inner materials according to compatibility
  • Pressure: match the working pressure with an appropriate safety factor

Read more about STAMP here.

Need help choosing the right hose? Call us on 63 12 83 00.

Thermoplastic hoses from Parker Hannifin Series 520N + 528N

Installation and maintenance

  • Observe the minimum bend radius to avoid premature damage
  • Avoid twisting and tension during installation; use the correct hose clamps and routing
  • Flush and blow clean before commissioning to minimise particles
  • Inspection: look for wear, flattening, leaks and coupling damage
  • Replace according to the manufacturer's recommendations or at signs of ageing

FAQ: Quick answers

  • What temperatures can a thermoplastic hose withstand? As a rule, approx. -50 °C to +230 °C, depending on the model.
  • How high a pressure can they handle? Up to approx. 4000 bar for selected series.
  • Are they better than rubber hoses? In dynamic environments they often have a longer service life thanks to fibre reinforcement, low weight and high abrasion resistance.
  • What about chemicals? The hoses are chemically inert and resist most acids and bases. Always check compatibility with your medium.
  • Can they be used in small installations? Yes – with a small bend radius and low weight they are well suited where space is limited.

See our range of thermoplastic hoses from Parker Hannifin.